- Discharge valve XV-204 throttled since 3 Oct FDS 4.2.3: duty point 420 m³/h at 38 m
- Suction strainer loading: suction pressure down 0.3 bar
Five answers for every critical asset
Each one is built from your plant's own documents and data, and each one shows its working.
Catch the change before the alarm
Behaviour models for each asset are trained on a period you confirm as healthy, and they understand operating modes. A pump on standby isn't a pump that has failed.
Every alert names the measurements that drove it.Walk upstream, not just through dashboards
Using the plant model from your P&IDs, VROC traces upstream from the symptom and ranks causes by sensor evidence and timing. It writes a summary that cites the FDS clause or reading behind each step.
Grounded in evidence. No unsupported guesses.Days until the limit
VROC projects how long a degrading signal has before it reaches the alarm limit in your functional description.
Works from day one, with no trained model.Life left, as a range
A health-index trend, or a Weibull life model where failure history exists.
Always shown as a range, never a single date.Better setpoints, approved by people
Advisory recommendations from a process model, kept inside FDS limits and the data the model has seen.
Operators approve. It never writes to control.From drawings to work orders
Most predictive maintenance tools start with tags and guess the rest. VROC starts with how your plant is designed.
- Upload
P&IDs and FDS
DEXPI or vector PDF drawings and your functional description. VROC extracts equipment, connections, control loops and alarm limits.
- Review
Your plant model
Engineers check the proposed asset graph and tag map before anything goes live.
- Connect
Live and historical data
An edge gateway streams from OPC UA or DNP3 over an outbound-only connection. Historian CSVs backfill the past.
- Watch
Models for each asset
Features for each equipment type, such as pump head and BEP ratio, exchanger UA and compressor efficiency, are scored every ten minutes.
- Act
Alerts into your CMMS
Triage, then raise a work order in Maximo, SAP PM or MaintainX. Completed work comes back to sharpen the models.
A gateway that runs signed apps
Each VROC gateway runs apps from the VROC library, such as pump station monitoring, lighting schedules, generator supervision and camera-based inspection. Operators get local screens on site and the same screens remotely, all through the gateway's outbound connection.
Analytics are advisory
Models, analytics and AI features can't issue commands. Control happens only through an approved app, within its tier.
Outbound only
Gateways dial out. No inbound ports open at your site, and the OPC UA bridge is read-only.
Signed apps, enforced permissions
A gateway runs only signed apps. Each app can read and command only what its approved permissions allow, and the gateway enforces this. No app performs a safety function.
Your data, kept apart
Each site has its own time-series database. Every table has row-level security, and access is set for each organisation and site. Sign-in supports passkeys.
Built for plants with pumps, not just plants with dashboards
Water and wastewater
Pump stations · SBR plants · blowersOff-BEP running, blocked strainers, cycle drift and stormwater duty.
Power generation
Gas engines · alternators · coolingEngine state and operating modes, with alerts that know when a set is meant to be idle.
Manufacturing
Fans · compressors · exchangers · visionEfficiency and fouling trends, plus camera-based defect inspection at the line.
Councils and campuses
Sports and decorative lightingSchedules, calendars and remote screens for distributed assets.
Fits the systems you already run
Plant data
Engineering documents
Maintenance and messages
See it on one of your own assets
Send us a P&ID and a few weeks of historian data. We'll show you what VROC finds.
